Ultrasonic customized solutions

From specification to testing: we design, integrate and commission custom UT systems tailored to non-standard parts, production lines and requirements.

  • Complex materials and geometries (metals, composites, additive manufacturing)
  • IT/OT integration (PLC/SCADA, OPC-UA, API for MES/ERP)
  • C-scan, automated reporting, traceability and audit trail

  • Validation in accordance with standards EN/ISO/ASTM/ASME

When to choose a custom solution

Whether you need to inspect non-standard parts, ensure line throughput, access critical areas or meet stringent specifications, custom solutions are the surest way to achieve on-time delivery and repeatability without increasing cycle times. Our “special systems” are designed precisely for this purpose: targeted applications, high precision and industrial reliability.

Common problems
  • Variable diameters, thin walls, internal radius
  • Sub-millimeter defects (porosity, delamination)
  • Automatic cycles, safety interlocks, encoders and synchronization
  • Compliance with industry standards and quality audits
Managed technical specifications
  • Frequency range (MHz), apertures, focal lengths, angles of incidence; A/B/C-scan modes; thresholds, gates, DAC/TCG
  • Geometries: planes, tubes, flanges, inner diameters; thin walls
  • Cycle time: time per part, line throughput, synchronization with transport
  • Environment: contact/immersion, operating temperatures, IP rating
  • Data & Quality: SNR, repeatability, structured storage, audit trail
What we customize
Sensors & accessories

Phased Array probes, dual-element, contact/immersion; dedicated wedges; custom fixtures and manipulators.

Mechanics & Automation

1–6-axis scanners, rotary tables, compact kinematic systems for cells, positioning systems with encoders and reference points.

Electronics & Instrumentation

Multichannel UT units, I/O synchronization, safety, fieldbus interfaces; A/B/C-scan acquisition with gates and DAC/TCG curves.

Software & data

Dedicated HMI, detection algorithms, data export (OPC-UA/MQTT), API for integration with MES/ERP systems, PDF/CSV report generation.

IT/OT integration

Factory and on-site testing; integration with PLC/SCADA and quality management systems; traceability and digital signatures where required.

How we work

1.

Analysis and
requirements

Technical brief, drawings/STEP, samples, objectives and constraints

2.

Feasibility
and PoC

Simulations, probe/angle selection, test plan, testing on actual parts and initial setup

3.

Design and build

Mechatronics + electronics + software, HMI and integration with production lines/systems

4.

Validation and commissioning

TAR, GR&R, procedures and training; FAT/SAT, documentation and backup

5.

Support and improvement

SLA, calibrations, software updates and operational optimizations

1.

Analysis and requirements

Technical brief, drawings/STEP, samples, objectives and constraints

2.

Feasibility and PoC

Simulations, probe/angle selection, test plan, testing on actual parts and initial setup

3.

Design and build

Mechatronics + electronics + software, HMI and integration with production lines/systems

4.

Validation and commissioning

TAR, GR&R, procedures and training; FAT/SAT, documentation and backup

5.

Support and improvement

SLA, calibrations, software updates and operational optimizations

Discover our other services

Repairs and
technical support

Certifications
and calibration

Training and
education

Contact us

and request a free quote!

    Help us understand your operating environment better:

    Frequently Asked Questions

    We handle a wide range of materials and thicknesses; during the feasibility phase, we determine the probes, angles and frequencies best suited to your part geometry and defect characteristics.
    Yes. We design IT/OT interfaces and APIs for SCADA/MES/ERP systems, including synchronization and encoder management.
    Yes. We provide TAR, GR&R, procedures, manuals and reports; we also support quality audits.
    We evaluate wall thickness, defect detection, access and throughput; PAUT for mapping and dynamic angles and conventional testing where simplicity and reliability are required.
    PDF/CSV reports with structured data and traceability; export via OPC-UA/MQTT or API.